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January 03, 2024

Function and selection of compressed air filter element in power plant air compressor system

Function and selection of compressed Air Filter element in Power plant Air compressor system (1)

Compressed air is not only widely used as a power source, but also a process gas source with a variety of uses, and it is also widely used in the power industry.
There are a large number of impurities in the compressed air, and its sources are mainly:

1) Solid particles - a typical urban environment contains about 140 million particles per cubic meter of the atmosphere, of which about 80% of the particles are less than 2μm in size, air compressor installed suction filter element cannot be eliminated.

2) The operating air compressor system will continue to produce abrasive dust, rust and oil carbide, which will lead to accelerated wear and seal failure of the gas equipment.

3) Moisture - the relative humidity in the atmosphere of the power plant environment is generally above 65%, after the compression and condensation process, it becomes wet saturated air, and a large number of liquid water droplets, which is the root cause of the corrosion of equipment, pipelines and valves, and icing in the winter cold season will block the small hole channel of the pneumatic system, resulting in action failure. After the separation of pure saturated air, with the reduction of temperature, there will also be condensate out, about every 10 ° C reduction, its saturated water content will be reduced by 50%, that is, half of the water vapor will be converted into liquid water droplets. It is necessary and necessary to adopt multistage separation and filtration device in compressed air system or to pretreat compressed air into dry gas with certain relative humidity.

4) Oil - During the high-speed and high-temperature operation of the air compressor, the lubricating oil can play the role of lubrication, sealing and cooling, and also pollute the compressed air. The oil in the air compressor system has undergone many high-temperature oxidation and condensation emulsification, and its performance has been greatly reduced, and it is acidic, which not only fails to lubricate the subsequent equipment, but will destroy normal lubrication. The selection of high-quality oil removal filter plays an important role in removing the oil and gas impurities in the compressed air and providing clean gas.


Function and selection of compressed air filter element in Power plant Air compressor system (2)


The pollutants in compressed air are very harmful, mainly as follows:

1) The performance and life of gas equipment decline.

2) Resulting in the failure of the purification system.

3) Pneumatic components failure caused by shutdown, maintenance losses.

The power plant air compressor system adopts the following measures in the process to eliminate the harm caused by pollution:

1) Select high performance air intake filter element in air compressor inlet to control the quality of air intake.

2) The air compressor uses high-quality lubricating oil filter element inside to reduce the wear of moving parts.

3) The oil and gas separation filter element are used in the air compressor to separate the lubricating oil contained in the compressed air.

4) The air compressor outlet uses the adsorption dryer or freeze dryer filter element to separate the water in the air.

5) The air compressor outlet matches the high-precision filter element to remove the particle impurities contained in the gas, and the efficiency is 99.99% for particles with a diameter of 0.1μm;

6) The air compressor outlet uses a high-performance oil removal filter element to remove the oil mixed in the gas.
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